Some thoughts on stabilizing and improving printing quality

The printing quality is determined by the three major elements of printing machinery, printing materials and operators. In actual work, we must ensure stable quality and achieve high-quality printing. On the one hand, we must carefully adjust the printing machinery to keep it in good condition; on the other hand, we must strictly procure printed materials, and more importantly, the quality and strict management of the operator. Very important.

1. Quality Awareness

The quality awareness of the operator is the key to the quality of the product. The operator should avoid and reduce work errors as much as possible. First, ensure and improve the quality of the work, strict requirements, due diligence, and careful work. Without work quality, there is no product quality. Without product quality, our quality of life is difficult to guarantee. It is very important to strengthen the training of employees' business skills and the study of quality standards. Combining theoretical learning and practical work, gradually improving the overall business skills with points and faces, and continuously strengthening the quality consciousness in the minds of employees. Who can have it? It is inevitable to make mistakes at work. It is not terrible to make mistakes. It is good to change to make no more mistakes. What is terrible is to make the same mistakes repeatedly. Some are still low-level mistakes. This is caused by insufficient ideological understanding. If you make a mistake, you need to correct it. If you make a mistake, you should be punished. Quality management should be strict, rewards and punishments should be strengthened, small mistakes should be grasped, and small mistakes should not be allowed to lead to greater errors.

2. Communicate with each other

In the work, the mutual communication between the operators is very necessary. Although the application of ERP is of great help to production and quality, the communication of language, thoughts and emotions between the personnel is also very important. All departments should report problems in time and deal with them in time to avoid major accidents. Sometimes the result of one more sentence and one less sentence may be different in the handover. Each process should be more self-inspection, reflection, understanding and collaboration, less errors, complaints, blame and blame, and dare to take responsibility, do not forget that we are a whole, our products represent the reputation and brand of Xinhua.

3. Sum up experience

Experiences and lessons should be summed up in time in the work. In the printing process, many quality problems are caused by the negligence of the operator. We all know the sentence "black letters on white paper", printing is doing this kind of work, so once something goes wrong, it is difficult to make up and change the loss. Therefore, first of all, the construction order and proofs should be correct, to prevent batch quality failure and customer rejection losses. Secondly, the printing machine should be produced in strict accordance with the requirements of the construction order and the proofs and quality standards, and the corresponding preventive measures should be worked out for the error-prone links, which are highly valued. Due to the inconsistent materials and different requirements of the printed materials, it is not possible to use the same fixed method to operate the article. If the operator cannot analyze the specific product quality and print it in an appropriate way, high-quality products cannot be printed. For example, according to the color requirements of different sheets to determine the amount of ink and the proportion of fountain solution in each color group; adjust the fluidity and printing pressure of ink according to different paper characteristics; sometimes adjust the printing color sequence according to the requirements of the sample and paper characteristics. It is necessary; it is necessary to test the drying speed and brightness with the common ink of the company before printing special paper and unused paper of the enterprise. If the effect is not ideal, replace the targeted ink in time to avoid loss. In short, the operator should make specific analysis according to different quality requirements, treat them separately, enhance flexibility and adaptability, and experience is constantly summed up in the work.

4. Guarantee equipment intact rate

The normal operation of the equipment has a direct impact on the printing quality. The equipment that works with the disease cannot produce good products, and the operating state of the equipment is inseparable from the reasonable debugging and daily maintenance of the operator. Strictly abide by the operating regulations and prevent man-made damage to the equipment. The reasonable and safe use of equipment is what every operator must do, such as the pressure adjustment between the rollers and the ink roller, the oil injection maintenance of the bearings and the rotating parts of the equipment, and the equipment maintenance is also The focus of reducing printing costs and ensuring product quality should be highly valued.

5. Several points should be noted in the printing process:

(1) Produce strictly in accordance with the requirements of the construction order, proofs and quality standards. (2) Do a good job of sampling and proofreading during the printing process, check a certain number of printed sheets every certain time, check whether the ink color is consistent with the sample sheet, whether the printed matter is sticky and dirty, whether the rules are consistent, whether the writing is clear, etc., and Make inspection records and increase the frequency of random inspections if necessary. (3) Pay attention to the balance of water and ink, and adjust the water volume and ink volume in time. (4) Do a good job of equipment maintenance. Regularly check the oil storage of the oil tank, and replenish it in time when it is insufficient; add oil to the rotating parts of the bearings and equipment regularly to ensure that the machinery works with oil to avoid excessive wear on the machinery; always pay attention to the equipment for abnormal noise; Grease.

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