Digital servo blister packaging technology with obvious advantages

In many pharmaceutical packaging production, blister packaging has always been an important form of pharmaceutical packaging. The traditional mechanical blister packaging machine has a series of problems, such as poor adaptability to the packaging materials and unstable film tension, resulting in a series of problems such as waste of packaging materials, unstable product quality, and high maintenance and debugging costs. These problems have been plagued by many problems. Manufacturers and users. Compared with the complications of traditional mechanical blister packaging machines, digital servo blister packaging has the following obvious advantages: low energy consumption, less waste, easy adjustment, simple operation and maintenance, low maintenance cost, long life of mechanical components, low noise, high adaptability, Product quality is stable. Now let us take the example of Medisix's all-digital servo blister packaging machine to further elaborate the difference between servo technology and traditional equipment.

The production process is of high quality and wood quality

From the point of view of production and use, the traditional equipment can only be operated by the whole machine in the process of inspection and debugging, resulting in time-consuming consumables in debugging. The functional areas of the digital servo blister packaging machine are separated independently. All main functions are driven by independent servo motors. Each workstation can be independently debugged, reducing the loss of packaging materials during the commissioning process, and achieving the best flexibility and concentration. Regulatory.

Due to the use of an independent servo drive, the time required for the replacement of the consumables when the mold is replaced by the conventional equipment is re-adjustable. In the digital servo blister packaging machine, it becomes easy and the operator only needs to install it. After the corresponding mold, the machine can be automatically corrected by directly calling the debugged program parameters through the operation screen, eliminating all the troubles of re-adjustment, which saves time and saves packaging materials. This advantage can be applied to multiple varieties and batches. The production of users can be well represented.

Simple maintenance

From the point of view of maintenance and equipment operation, each workstation of the digital servo blister packaging machine is directly driven by an independent servo motor through a timing belt, and the power transmission is smooth and quiet. Due to the use of synchronous conveyor belts and central point lubrication, the number of stations is reduced. Lubrication points of the transmission components effectively extend the maintenance lubrication cycle, and the maintenance of the equipment is also easier. The traditional mechanical blister packaging machines are mostly single-spindle and multi-cam drive. Each workstation achieves mechanical transmission through the cam and the corresponding gear chain. The mechanical components are subjected to large impact during operation, resulting in short life of the mechanical components and maintenance lubrication. It is cumbersome and at the same time it causes the cleaning of the machine to increase.

Smooth operation

In addition, the equipment's precise positioning, high-speed and smooth operation, and high-quality and high-productivity of the product put forward higher requirements for the synchronization of the mechanical, electrical, and pneumatic aspects of modern blister packaging machines. Compared with 360-point sampling or mechanical cam control per cycle of conventional machines in synchronous control, the all-digital servo packaging machine uses 112,400 points of data sampling per cycle in equipment synchronization control, so that the entire functional area and machine, electricity, The synchronization of gas and accurate positioning have reached a new height, that is, under the premise of high-quality output, the operation of the complete machine in high-speed production remains stable.

Fast and time-saving troubleshooting

From a troubleshooting point of view of the equipment, digital servo technology has reduced wiring connections within the blister packaging equipment by 30%, thereby greatly reducing the production time of the equipment and accelerating the control phase cut in the operation of the machine. At the same time, the new generation of all-digital servo technology greatly reduces the downtime of customer equipment. When the equipment fails, the digital servo technology realizes the remote diagnosis of a single servo motor through the modulation decoder, and the engineer can even check the related data of the servo motor through the remote diagnosis system. When the machine fails, the remote diagnosis system helps the engineer to find the fault quickly and correctly, thereby shortening downtime and maintenance time.

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