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How to make your own exclusive sports shoes with 3D printer
Friends who are into sports understand how crucial it is to have a well-fitting pair of shoes. Ill-fitting shoes can cause painful blisters and discomfort, making every step a challenge. That’s why many people dream of having a custom pair of shoes tailored exactly to their feet. With the rapid advancement of 3D printing technology, this dream might soon become a reality. Through digital design, we can adjust the size and shape of shoes as needed, then print them in 3D using the right materials. However, 3D-printed shoes aren’t as simple as they seem.
Recently, a user named iwillspy13 from Instructables, who is also a design student, successfully created a pair of 3D-printed sneakers. His experience offers valuable insights for anyone interested in trying this process themselves.
“I spent a lot of time and energy on this project,†iwillspy13 shared. “But it was totally worth it. Creating something from scratch and seeing it used in real life gives you a sense of achievement like nothing else.â€
The first step in the process is choosing the type of shoe you want to print. Then, to create a plaster mold that closely matches the shape of the shoe, you need to start by making a model. Here's what you'll need:
- A pair of shoes with a similar style
- Gypsum and all the materials required to make it
- A woven bag
- A smartphone with a camera
- 3D modeling software (3DS Max is recommended)
- A 3D printer
It’s important to take around 40 photos of the shoe from different angles—top, bottom, and side views. Once done, upload the images to 3DS Max and begin the modeling process. Iwillspy13 divided the shoe design into two parts, which made the task more manageable. Although the design work was challenging, he eventually succeeded after putting in a lot of effort.
Many basic designs can be found in Autodesk’s tutorials, and working on one side often helps solve problems on the other. You can also download files inspired by his favorite Adidas sneakers from Thingiverse and import them into the software.
“Essentially, you just connect the points and lines into a grid and carefully adjust them to get the desired shape,†he explained. “Adding the sole at the beginning is actually quite straightforward.â€
He added a surface enhancer and adjusted surrounding points to refine the sneaker’s shape. At times, he edited Bezier curves to make the surface smoother. Later, he fine-tuned the model, added an editable polygon, and manipulated it as needed to smooth out the mesh.
Once the model is ready and confirmed to be printable, the main work is done. Iwillspy13 used MakerBot software and a Replicator 2 printer, adding extra support structures during the printing process. It’s essential to check the settings beforehand to ensure a successful print.